
Most of the blocks in this quilt are constructed with 64 2-1/2" squares. Not too terribly time-consuming. There are two, however, that need smaller pixels to really get the effect. So they're made up of 1-1/2" squares...256 of them to be exact. Oy! Today I tackled the first of them...the Sword. I learned a few things along the way

First problem I ran into was the interfacing. It comes 20" wide...but I needed 24-1/2", so I had to do this block in two pieces. It's also too big to use my handy dandy pressing board so I had to iron the squares onto the interfacing in sections on my regular ironing board. Boo.

For this block, I needed 173 squares of white, which I would be cutting from yardage. Let me introduce you to my favorite tool for lots of strips or squares. It's a real time saver - The Stripology Ruler by Creative Grids. It's got slits every 1/2". See those stars along the bottom? They're conveniently placed every 1-1/2", so all you have to do is cut through the slits with the stars. No math or measuring required! The squares are placed every 2-1/2" - perfect for jelly roll quilts and binding. I use this ruler a LOT.
Once the strips are cut, you carefully pick up the ruler and place it going the other direction. Cut through all your star slits again and you've got a gazillion perfect little 1-1/2" squares in just a few cuts. I was cutting through 8 layers of fabric here so I got over 200 squares.
I cut the colored squares with a regular ruler then headed to the ironing board to arrange the whole thing.

When working with multiple pieces that will be sewn together, you have to be careful to sew all the rows in one direction on both pieces first. Here are mine ready to be sewn together.
One more tip: Starting and stopping frequently wastes a lot of thread and you can wind up with some weird bunched up stitching at the beginning of each row. To prevent this, I almost never pull my piece out and clip the threads. Instead, I keep a few scraps next to my sewing machine and sew directly off of my block and onto the scrap, leaving the presser foot down the whole time. Once the scrap is through, I clip the thread to get my block off...bring it back to the front and sew off the scrap directly onto my block again.
It's coming together nicely! One more crazy block with 256 squares, then the rest will seem easy!